Cosmix - Mobile concrete mixer | Bucher Municipal

Cosmix

Mobile batching 
unit

Cosmix

Mobile batching
unit

Cosmix
Mobile batching unit 

Measuring, mixing and pouring has never been so accurate.

Regardless of the project or application, the Cosmix’s unrivaled technology is what makes this unit so universal.

Adaptable and versatile, you can be fitted onto a truck chassis, semi-trailer, railway flat car or with a hook-lift system. Unlimited by distance and time your product is mixed when it gets to your job-site.

This is a world of flexibility and zero waste, you are free to pour any amount from 0,5m3 up to 50m3/hour to the exact specification of the project from the same load.

The possibilities and speed of execution have rarely been so profitable.

Get to know the Bucher Cosmix

Performance
Easy to manage
Easy to manage

We use our experience to build our machines, keeping them close to our customer’s needs.

As standard and in order to offer to our customers maximum productivity and peace of mind, the Cosmix is equipped with a GPS locator to now in real time the position and production of your equipment. In case of troubleshooting, we support you directly from our headquarters for a maximum efficiency.

Performance
Efficiency
Efficiency

Offering a high efficiency for your projects is our main focus.

Gone are the days when you would have to return to the plant between deliveries. Possessing a rate of concrete production up 50m3/hour Cosmix will offer you maximum profitability and efficiency. Providing small or large quantities you can work virtually 24/7.

Cost
Cost
Cost

Reduce your shortfall. 

Reducing by 30% mixer deleveries on construction sites, avoiding and eliminating wastes by controlling the exact quantity needed. Start and stop production at any time with no compromise. Maintenance costs are reduced thanks to the full automated greasing system, hight pressure whasing system and the Cosmix reliability.  

Key specifications

  • Production rate – 50m3/h
  • Aggregates hopper – 9m3
  • Cement hopper – 2,5m3
  • Water tanks- 2400 L
  • Wireless remote control - 20 functions
  • Working amplitude- 125°
  • Liquid admix system – 2 X 30 L
  • Software enable to save more than 50 formulas

Key Features

Aggregate hopper
Cement hopper
Conveyor system
Mixing auger
Control box
Remote diagnostic system
Auto-lube system
High pressure washing system
On-board printer
Cement fill-up
Rear folding ladder
White rear working lights
Liquid admixture system
Water supplying and metering system
Hydraulic tarp covers
Hopper vibrators
Powder additive system
Fibre dispenser
Release agent and sprayer system
Rear view camera

Aggregate hopper

Located at the top of the Cosmix, the aggregate hopper stores the premixed sand, gravel, stone or other aggregates. It is split into two hoppers totalling 9m3.The hopper is made of high quality steel. This ensures it is sturdy and waterproof, and prevents the materials from sticking or leaving residue.

Cement hopper

The cement hopper is 2.5m3. It has a hydraulic driven auger conveyor with a the cement flow to the mixing system.
The hopper’s gate
is operated automatically by a hydraulic cylinder, which closes at the bottom of the hopper to keep the humidity out of the hopper. It also features a cement level sensor with an warning on the control panel.

Conveyor system

Designed to withstand extreme weather conditions, the conveyor system is made with a strong stainless steel frame and covered with thick rubber. Driven by a hydraulic gearmotor, with higher gear ratio reduction, it is powerful and has low long term maintenance. The system features rotation synchronism to prevent the belt from failing. The system has variable speed to adjust the aggregates’ flow to the mixing auger. The conveyor system features a removable, screwed safety guard and panel to avoid contact with parts which are rotating or moving.

Mixing auger

The 2500mm mixing auger has been designed to ensure a high mixing capacity without compromising the maximum flow rate and homogeneity. The auger is divided into small sections to enable the material to be correctly mixed. When replacing parts, you only need to replace wear parts and not the whole auger assembly. The rear end assembly also includes the orientation system assembly which is operated from a hydraulic distributor giving you working aplitude of 125° with a maximum radial working distance of 6000mm.

Control box

The onboard user control panel operates the equipment. This includes production function, calibration and testing. It also features a user-friendly joystick, keyboard and emergency stop button. Enable to save more than 50 formulas it gives you flexibility to switch between mix design and products (Soil, recycling, concrete…).

Remote diagnostic system

As part of the onboard user control panel, the remote diagnosis system enables the visualisation of all the mixing and pouring parameters, providing peace of mind when using the equipment. The system features GPS location and maintenance. In case of troubleshooting, our technicians can support you directly from our headquarters. Using the same technology, our customers can locate the position of their Cosmix and the rate of production, at any time.

Auto-lube system

This automatic greasing system with temporised cycle helps to avoid improper greasing that would damage the equipment. There is a separate, manual button on the user control panel for extra greasing cycles, based on user necessity.

High pressure washing system

The high pressure hose reel has an automatic retractable hose rewind to help keep the equipment clean and reliable.
This system includes a pump (150bar 15L/min), 17m hose (5/16"), and a manual selector near the hose reel for system enabling.
It is independently activated from the control box.

The onboard printer is used for printing certificates and reports. It is installed in a protected IP65 compartment.

Cement fill-up

Pneumatic cement fill up system (Standard). The pneumatic fill-up system is used to fill the hopper. This system includes the pipe connection with an integrated filter on top of the hopper. The Cosmix’s cement hopper to be filled using bigbags.

Rear folding ladder

The rear folding ladder enables the user to check the top of the machine, or open the hopper roof. IT includes safety rails to enable you to operate safely on top of the ladder.

White rear working lights

There are three working lights to help during sunrise and sunset.  We can also provide an upgrade for an extra three additional working lights.

The admixture liquid system, which includes two liquid additive systems, can be operated independently. 2X 30 L each additive system includes an electric volumetric pump with closed-ring dosage control and a minimum level meter inside the tank.

Water supplying and metering system

The water delivery system includes all the necessary parts to precisely dose and control the water addition to the mix, emphasising the importance of the Water / Cement ratio: There are two lateral water tanks with a capacity of 2,400L. The gear pump (180l/min) is hydraulically operated through a proportional valve with closed-ring dosage control. There is an indicator and sensor level meter, a A DN50 filling pipe and 2 tank caps for water loading system.

Hydraulic tarp covers

The PVC foldable tarp cover for safty, protects the aggregates from wind and rough terrain, helping to stop the material from falling to the ground.

Hopper vibrators

 

This is an anti-sticking system involving five vibrators (24VDC). There are two for the aggregate hopper, two for the cement hopper, and – if present – one for the powder additive hopper. The vibrators keep the materials moving smoothly, avoiding the ‘bridge effect’ in both the aggregate hoppers and the cement hopper. A manual or automatic activation control through the onboard user control panel and wireless remote control.

Powder additive system

Used to add dyes or other additives, it has a capacity of 0.2m3. The Powder Additive System has an auger conveying system taking the powder towards the mixing point.

Used to add fibre glass in the mix, this automatic dispensing system will provide on demande the quantity of fiber to reduce craking, increase flexibility and compressive strength to your mix.

This is a pressure tank to spray protective liquid on the mixing auger, preserving it from premature auger wear parts. simplify washing cycle and to eliminate abrasive product residue from the mixing auger.

The rear view camera helps the driver during manoeuvres. Independent from the equipment control system, it has a colour screen in the vehicle cab.

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